Pinnacle Infotech Solution acquires Innomaint, ushering in a new phase in Digital Twin & Facility Management

Explore the Acquisition
Key Benefits of CMMS Software for Maintenance

Key Benefits of CMMS Software for Maintenance

CMMS Software Benefits: Why Investing in CMMS During Economic Downturn is a Smart Move

A CMMS software is used by an organization for planning, tracking, measuring and optimizing stuff for better maintenance practices proving the value of maintenance. Let us have a look at some of the reasons for investing in a CMMS software.

In times of financial uncertainty, businesses are under immense pressure to reduce costs, increase efficiency, and maximize asset performance. This is where CMMS Software (Computerized Maintenance Management Software) plays a crucial role. A modern CMMS not only ensures preventive maintenance and asset tracking but also provides visibility into equipment performance, reduces unplanned downtime, and helps organizations make data-driven decisions. Investing in CMMS during an economic downturn is a proactive strategy that empowers organizations to extend asset life, optimize resources, and build long-term resilience.

Why CMMS is Critical During Economic Downturn

  • Role of CMMS in cost-efficient maintenance management.
  • Avoids expensive emergency repairs by enabling preventive maintenance.
  • Enhances visibility into maintenance budgets for better ROI.
  • Improves compliance and audit readiness.
1. Keep track of what’s happening in your business

Think of a place where you can pull up a specific asset and know all the information you need to know. That’s exactly the reality of today’s maintenance and asset management software.

You need not waste your time sifting through file cabinets or scouring through clipboards. The CMMS also help when the customer’s preventive maintenance procedures are under objections during a lawsuit filed by a guest. With all the detailed records, you can protect your business from serious matters as and when they arise.

2. Increased productivity

Computerized Maintenance Management Systems (CMMS) drive productivity by automating manual tasks and streamlining maintenance workflows.

For example, a manufacturing plant using CMMS can automate work orders directly from IoT sensor alerts. Instead of waiting for breakdowns, maintenance teams get real-time notifications, schedule repairs instantly, and keep machines running with minimal interruptions.

Similarly, a facilities team can track warranties, spare parts, and service history in one platform. With instant access to inventory and vendor details, repairs are faster, and assets last longer reducing both downtime and operational delays.

By integrating IoT, predictive maintenance, and asset tracking, CMMS helps teams achieve higher efficiency, optimize resources, and deliver more work in less time.

Just like a good billing software streamlines your business, having a good CMMS software like Innomaint will not only help you with preventive maintenance but also allows you to see instructions for a specific job, and whether you have the parts on hand to complete the job.

It also shows information such as service histories, warranties, etc. needed for your business. Some packages also come with additional features to manage reports and key performance indicators for presentation purposes. The cloud based CMMS solution Innomaint also allows you to connect to the cloud for faster and easier sharing for enhanced flexibility.

3. Foster teamwork and collaboration

Teamwork is often one of the most efficient ways to get things done in a company. When individuals work in a team, they can bounce ideas off each other and come up with a better solution. Innomaint helps promote behaviors that lead to better teamwork by providing a central location for users to collaborate.

For instance, a junior tech looking for a solution can use the CMMS to see how team members solved similar issues in the past. They can also take help from a senior technician to get suggestions for their task.

It also helps the organizations that work in rotational shifts to stay connected by transferring knowledge through Innomaint. It also makes sure that there are maximum transparency and alignment by offering the team better visibility of the activities of each member of the team.

4. Less downtime

Unplanned breakdowns cost time and money. With IoT-enabled CMMS, organizations can predict failures before they happen. Sensors track real-time data like vibration, temperature, and energy use, sending early alerts to maintenance teams.

Instead of reacting after a failure, predictive maintenance lets you schedule repairs in advance, order spare parts early, and assign the right technicians. This proactive approach significantly reduces downtime compared to traditional reactive strategies, while also extending asset lifespan and lowering costs.

By combining IoT insights with a cloud-based CMMS, businesses ensure higher equipment uptime, smarter planning, and uninterrupted operations.

Whenever a system breaks down, the downtime occurs while the machine is waiting to be fixed. It can be even longer if all the parts needed to fix the system are not available on hand. If you use Innomaint, you will be alerted when you need to order parts before a machine breaks down so as to reduce the downtime.

You can easily schedule and plan the maintenance to make it simple for the maintenance team. With achieving lesser downtime and increased productivity, Innomaint can be a great investment for organizations to become more cost-efficient.

5. Asset location

Do you often forget where a certain system or item is located? Large companies often fight with this issue constantly. Having a large business is great, but it’s difficult when you start forgetting where things are kept. Using Innomaint can be helpful in finding your assets effectively. The assets may comprise your machines, computers, products, employees as well as all the items needed to effectively do your business.

Future-Proofing with Cloud-Based CMMS

Cloud-based CMMS empowers maintenance teams with anytime, anywhere access, making collaboration seamless across locations. Its scalable architecture grows with your business needs, while AI and analytics integration deliver smarter maintenance planning through real-time insights.

With solutions like InnoMaint CMMS, organizations benefit from cost efficiency, remote accessibility, and future-ready technology that ensures long-term sustainability and competitiveness.

Bottom line

The CMMS software offers a helping hand for your business that you have needed for long. From taking care of the maintenance part to improving your productivity and keeping your employees trained, these systems come packed with many other benefits. And the best part about Innomaint is that it can be implemented with just a little tech knowledge.

Frequently Asked Questions

What are the benefits of CMMS during economic downturns?

CMMS software helps businesses cut maintenance costs, extend asset life, reduce downtime, and improve productivity. During an economic downturn, it ensures cost-efficient maintenance, better asset tracking, and optimal resource utilization.

How does CMMS reduce downtime and improve productivity?

CMMS reduces downtime by scheduling preventive maintenance, alerting teams before failures occur, and tracking spare parts availability. It improves productivity by automating work orders, centralizing data, and providing real-time visibility to technicians.

Why should businesses invest in cloud-based CMMS software?

Cloud-based CMMS offers remote access, scalability, and seamless team collaboration. With AI and analytics integration, businesses can plan smarter maintenance and achieve long-term cost efficiency. InnoMaint CMMS provides a future-ready solution with these benefits.

What is predictive maintenance in CMMS?

Predictive maintenance uses IoT sensors and analytics within CMMS to predict equipment failures before they occur. This proactive approach reduces unplanned downtime, extends asset lifespan, and saves maintenance costs compared to reactive repairs.

How does CMMS help in asset tracking?

A CMMS allows businesses to track asset location, usage history, warranties, and service records in real-time. This ensures better decision-making, reduced asset loss, and maximum equipment uptime.

Is CMMS cost-efficient for small and medium businesses?

Yes, CMMS software is highly cost-efficient for SMEs. It eliminates manual processes, reduces downtime, lowers repair costs, and helps businesses make data-driven decisions to improve ROI even with limited budgets.

To Automate Your Preventive Maintenance Process

Try Innomaint Equipment Maintenance
Management System for Free

Modern PM Checklists for Facilities and Industrial Assets

Modern PM Checklists for Facilities and Industrial Assets

PM Checklists

What is the checklist for preventive maintenance?

Preventive maintenance tries to maintain the facility and its assets in a timely and routine manner to ensure the facility is fit for carrying out core business operations. 

A preventative maintenance program is successful only if facility owners resort to automation. Schedule maintenance tasks well in advance to unfold at regular intervals. Automation, in line with current Industrial Revolution 4.0, is rapidly transforming monotonous, routine, and complex business functions, saving a great deal of time and effort.

An able CMMS will also automate maintenance based on certain conditions indicated by the parameters of sophisticated machinery. A CMMS does this by interconnecting assets, sensors, hardware, processes, and people in a digital pipeline that reduces human intervention to a greater extent. With an account executive role in the application, the facility manager can horizontally map the user with multiple maintenance teams for quicker and seamless routing of service requests. 

Here are a few PM checklists applicable to different spheres of facility maintenance such as electrical, plumbing, HVAC, etc. 

Food industry

Check if rat and fly traps are functional in slaughterhouses/meat processing units.

A valid and legal contract with the third-party/ pest control service providers should be available on the premises. With InnoMaint Food Safety Management Software, you can make it mandatory at the early stages. 

  1. Ensure temporary fixes do not put product safety at risk and permanent fixes are provided. With Innomaint food maintenance software, you can mark the fix status as “Fixed on Trial” and track it separately.
  2. In case of entry of pests into the meat processing unit, check if the treatment with chemical or biological agents is undertaken only by trained personnel. Do this by defining user groups and auto-assigning tasks with able technicians using InnoMaint.
  3. Ensure only approved baits and pesticides are used by generating QR codes using the InnoMaint application and pasting them over it for authentication.
  4. A periodic digital audit of the system to identify deviations from the GMP / GHP system. Your auditors can do digital audits with all information recorded in cloud servers accessible instantly and conveniently from the chair.
  5. Track Hazard Analysis and Critical Control Point(HACCP) using sensors and let the CMMS application send automatic alerts or trigger predefined schedules for corrective action upon detecting breaches.
  6. Maintain utensil monitoring records, vehicle inspection records, waste disposal records, etc., in remote servers free from physical damages or accidental deletion from laptops.
  7. Generate breakdown maintenance reports, preventive maintenance reports, etc. Instantly for quick data-driven decisions. 

Electrical

  1. Set push and email notifications to remind replacement of batteries in smoke detectors.
     
  2. Check exterior lights and fix the problem of torn or weak cables, if any. Assign the concerned task to new or unskilled technicians automatically so that skilled technicians are available for complex tasks.
  1. Gain live insights into occupancy status in any room in the facility via your mobile to plan adequate lighting requirements.
     
  2. Verify if timers and photocells in automatic night lamps are functioning correctly.
  3. Inspect and clean all exhaust fans.
  4. Check the electric power line from utility poles to the building.
  5. Remove any Branches of trees fallen apart and hanging over the wires.
  6. Check if the power lines are high enough not to be hit by a moving truck or lorry.
  7. Check for necessary earthing to avoid electrocution.
  8. Check the distilled water levels in the inverter each month and replenish them whenever necessary.
  9. Schedule lubrication for assets.

An U.S. Fire Administration statistics indicates electrical malfunction constitutes around eight percent of residential fire fatalities.

A routine electric maintenance service prolongs the life of your electrical systems and helps you avoid expensive repairs. 

HVAC

  1. Check the real time electric power consumption at anytime from your mobile and decide on turning them off accordingly.
     
  2. Capture replacement of genuine and new spares replacement as video and attach it to relevant maintenance tickets for enhanced reliability.
  3. Use calibration workflow to ensure the accuracy of instrument used to measure amp and volt draw.
  4. Detach and wash air filters from the indoor unit.
  5. Check if the evaporator coils of the split AC indoor unit are dirty. If so, clean using a wet cloth.
  6. Check the drain at the rear end for blockages.
  7. Check the coils of ducted air conditioning unit for debris, dirt or dust.
  8. Listen for strange noises while starting and stopping duct air conditioner.
  9. Lubricate moving parts such as fan motors.
  10. Inspect electric controls, wiring.
  11. Once serviced, cycle the Air conditioning unit through its operation to ensure it has regained its maximum cooling capacity without any issues.

 Building Interior

  1. Trigger mobile alerts to facility owners on the expiry of firefighting equipment licenses so that they are in the maintenance loop along with the facility manager.
     
  2. Measure water consumption using sensors so regulate the usage minimizing leakage or wastage.
  3. Examine if doors open without friction and exit pathways are clear at irregular intervals based on room bookings.
  4. Fetch AMC data instantly from the cloud servers for easier renewal of current AMCs.
  5. Reschedule appointments without any hassles from mobile.
  6. Let technicians only within the Geo-Fencing circle to accept ticket assignments for quicker action.
  7. Inspect the condition and operation of toilets and showers.
  8. Inspect for accumulation of trash in storage areas.
  9. Inspect for evidence of infestation by termites.

BUILDING EXTERIOR

  1. Get quote for construction materials from multiple vendors via an integrated procurement management system without delay at the best prices.
     
  2. Trace the route of technicians enroute to the facility for transparency in business and help them take the best or shortest route.
  3. Improve technician engagement by defining multiple and multilevel reminders and escalations to minimize maintenance backlogs.
  4. Identify paint peeling off from walls.
  5. Inspect the walls for cracks.
  6. Examine the condition of all railings supporting vertical grills.
  7. Uproot the plants growing on the building, if any.
  8. Make sure that the decorative roofs do not leak.
  9. Clear the dried leaves accumulated over the sheet of the metal roofing system in the parking lot at regular intervals.

Branded laptop/PC maintenance

  1. Test the charge retention capacity of the laptop by triggering schedules based on the hours of usage.
     
  2. Track the closing stock of computer peripherals and accessories in your inventory and set minimum re-order alerts to be received on your mobile.
  3. Check for the performance of the system once a month. In case of performance issues, set multiple reminders and escalations in the CMMS application.
  4. Provide a progressive self-diagnosis mechanism for your customers to find solutions to common issues,by themselves, without raising a support ticket.
  5. View the work order distribution on each floor graphically so that many machines do not simultaneously shut themselves from production.
  6. Re-install the OS repetitively based on the calendar year after a complete backup of required files.
  7. Update the virus definitions in the antivirus software.
  8. Run the system cleaning utility, once a week, to eliminate junk files and invalid registry entries.
  9. Check if the LAN, USB, UPS, Monitor, and other drivers are installed and up to date.

Oversee & streamline maintenance operations across multiple service centers from the comfort of any favorite location or while on the move from your mobile. 

A facility manager requires a centralized view of the entire set of work orders and a well-organized process to track the work orders effectively. Innomaint is one of the most sought after competent CMMS powering millions of work orders across the globe daily. Subscribe and provide a jumpstart to maintenance!!

To Automate Your Preventive Maintenance Process

Try Innomaint Equipment Maintenance
Management System for Free

 

Customer Satisfaction Tips for Service Request Management

Customer Satisfaction Tips for Service Request Management

4 tips SRM banner

4 Tips for Service Request Management: The Secret to Achieving Customer Satisfaction

Maintenance teams need to be agile in attending to field service customer requests. People run out of time these days, and there is an increasing intolerance among the public. The ability to properly receive, route, and manage service requests impacts operational efficiency and customer satisfaction.

In this blog post, let us discuss the best practices for service request management. Digitization of field service business is the order of the day. It unifies all service requests routed earlier via inefficient and disorganized approaches of emails, phone calls, etc., into one digital stream as customers can submit service requests via an easy-to-use mobile app. Such a cloud-based approach ensures no service request goes unnoticed or gets lost in the middle owing to communication gaps.

Here are a few ways you can improve your service request management process. Please remember field service management software is a pre-requisite for all tips to meet the modern demands of customers.

i) Craft the best work orders

Work orders are the engine of the service business. It is not an exaggeration to state that a good work order raised early with a clear illustration of the issue amounts to fifty percent of the work done. Yes, clarity in communication is an art!

A good FSM software should permit anyone in the customer’s organization to raise a defect statement irrespective of the registration status with the application or awareness of concerned asset details. A simple QR code scan must be enough to do that. What if the first observer of the defect struggles to portray the issue in words?

No problem! The person can describe the issue as voice, video, or image(with annotations) and attach them to the work order.

Upon receiving the service request, field supervisors can edit it, add additional information, notes, documents, etc., for quick resolution of the issue.

ii) Auto-assign the ticket to the best for the situation

The crew may operate in rotational shifts. The knowledge of staff availability across and the updation of the information in the FSM system is essential.

The FSM software provides supervisors full view of the real-time workload of technicians at any given moment. Thus supervisors can distribute work evenly, saving the workforce from fatigue so that they attend to service requests with good morale.

The best fix depends on the situation. In urgent situations the technician’s proximity is of higher priority. FSM software can limit the assigning of the ticket only to those within the Geo-Fencing circle in such a case.

In case of availability constraints, the FSM application can auto-assign the ticket to a group of technicians corresponding to the category and available in the shift. The supervisors need not be awake for assignments during odd hours.

In usual cases, the same application assigns the ticket to the most skilled technician.

iii) Automate Service Request Notifications

It would be professional to send notifications to customers upon each activity on the service request. People who need maintenance assistance would appreciate it.

It would be even better if notifications are sent for each comment on the work order for complete ruling out of delays due to communication gaps. Thus the service firm keeps informed on the status of fixes – whether a spare change is required/ temporary fix is given/ the fix is complete.

Customers can track the work order status and recent communication even after a few days, maintaining transparency and trust between the parties. Notifications are useful for the maintenance team as well. Service request notifications can notify administrators when they receive new service requests, approve or reject requests. Notifications also alert technicians when the application assignes service requests to them.

Customers can also track the route techs take during transit. It helps reduce the wait time for customers as they can plan their day better.

iv) Track Service Request Management KPIs

Maintenance managers and customers can glance at the FSM application Dashboard to know the big picture on current progress.

Accordingly, managers can plan for meetings, arrange training or concentrate on specific areas of lags. You get to know all metrics needed to measure performance, such as Average service request response time, Backlog task count, Customer satisfaction rating, Percentage of service requests completed on time, etc.

These tips help you stay on top of Service Requests with an able FSM software such as InnoMaint. With the digital transformation of service business, you radiate a culture of fair and transparent business practices.

You can reinforce the accuracy of time and cost estimates, provide help to front-line teams with reusable knowledge and knowledge from peers, and much more. All these factors combinedly cement customer relations to unmatched levels.

Optimizing Maintenance: CMMS for Oil & Gas Data

Optimizing Maintenance: CMMS for Oil & Gas Data

oil & gas industry maintenance

How CMMS Software Facilitates Real-time Data Analysis and Reporting in Oil & Gas Maintenance

Role of the Oil & Gas Industry

The oil & gas industry delivers people the bulk of their daily energy needs for electricity generation, heating, and cooling, cooking, transportation, etc. It is inseparably associated with complexities and unique challenges. The laborers work in far-flung and hostile environments. It is becoming increasingly expensive and difficult to extract energy. Business owners seek opportunities to maximize investments and minimize operating expenses.

Why CMMS for Oil & Gas business?

Business owners appreciate access to relevant operational data that is precise, reliable, and timely. Leading oil and gas agencies use computerized maintenance management software(CMMS) to organize the maintenance of their refineries, eradicate sudden equipment repairs that hits productivity and costs heavily to reinstate the equipment to working condition. A capable CMMS improves emergency response with simple but powerful workflows. It lends a helping hand in meeting safety and statutory regulations and helps dilute the higher degree of risks inherent in the installation and extraction process.

Go beyond preventive maintenance for deep savings

An Oil & Gas CMMS automates preventive, predictive, and corrective maintenance. Oil & Gas industry was one of the earliest adopters of predictive maintenance. A stitch in time saves nine. As the oil & gas business involves robust machinery, an IoT-based Condition monitoring technique anticipates when the equipment nears failure with abnormal operating parameters and automatically alerts the stakeholders. Go a step deeper in cost savings by avoiding overdoing preventive maintenance.

Environmental Care and Operator’s Safety

In certain instances, critical equipment failures may cause spills and leaks that harm operators and environmental health. It calls for frequent inspections daily. It is common to forget or skip certain tasks. Hence automate inspection tasks to receive mobile alerts on each task due for the day. Maintenance supervisors can add schedules to educate and remind workers about safety practices to address safety concerns.

CMMS for Large-Scale Oil & Gas operations

A project undertaken by Oil & Gas business involves many equipment, installations, and technicians. Important events such as turnarounds may last up to a few months. If companies ignore maintenance for several months, it will magnify the losses due to turnarounds and shutdowns with the flagging of additional issues and prolonging of shifts. Oil and gas operations generate numerous readings.

It will be challenging to extract useful operational metrics from the vast pool of data without the right tools. A CMMS comes into the scene here with predictive analytics abilities.

Oil & Gas operations at optimum efficiency 

With superior automation and top-notch visibility management, InnoMaint’s Oil and Gas Enterprise Asset Management software helps everyone in the field work at optimum efficiency. Techs easily navigate the application and carry out their work with clear and easily interpreted instructions with images, voice, or video illustrations. Regular maintenance using a digital solution reduces maintenance expenses while enhancing productivity levels. Employees are more productive, exhibiting better communication and contributing to improved processes.

Real-Time Technician Tracking

Admin can track a technician’s movement in transit with Geo-Location Tracking for much-needed transparency on travel and reporting. The free mobile app automatically reports various aspects of technician performance eliminating manual reporting. Maintenance supervisors can rely on the high degree of accuracy of the real-time data reported by the cloud-based maintenance application.

With automation, work order management is a gentle breeze. Supervisors can manage oil & gas assets effortlessly at all stages of their lifecycle by just assigning work orders with visibility of real-time workload, attaching priority labels, sending automatic mobile alerts, setting reminders, deadlines, etc. They can catch up with correspondence while on the move and view information on any closed, outstanding, or scheduled work orders from a 52-week PPM calendar.

 Oil & Gas inventory management

An EAM can provide crystal clear visibility into inventory stock, inward and outward movements across the inventory. It hints at the spare demand for the current year based on previous usages, help you procure spares by comparing various quotes and choosing the best, etc. Save inventory costs significantly by preventing purchases, losses due to theft, etc. No more manual filing the invoices, purchase orders, and quotes. We live in the digital age!

Data analytics rich Dashboard

Maximize performance of all oil & gas assets and measuring instruments with data analytics rich EAM/CMMS application. With customizable Dashboard, you can select the Key Performance Indicator(KPI) metrics that matter the most. Know asset health, maintenance costs, Preventive Maintenance compliance, equipment downtime trends, etc. requiring immediate attention with a quick view of the Dashboard from anywhere.

Accelerate Decision making with customized reports

Speed up your decisions to improve productivity and meet the market demands with consolidated reports on every aspect of maintenance, such as performance report, transactional report, asset movement report, spare report, IoT reports, and much more. Simplify equipment maintenance for the benefit of all stakeholders of the maintenance management business. A CMMS helps you reduce downtime by 50%, improve repair time by 30% and maximize asset life expectancy time. Simplify day-to-day operations by emulating the successful path of leading Oil & Gas companies!

To Monitor Equipment Health and Performance in Real-time

Try Innomaint Oil & Gas
Industry Maintenance Software

Shift from Reactive to Predictive Maintenance in Modern Operation

Shift from Reactive to Predictive Maintenance in Modern Operation

workorder management software

The Role of Automation in Successful Preventive, Condition-Based, and Reactive Maintenance

Maintenance is vital for any facility if pieces of equipment are essential for routine operations. Maintenance reduces the operational expenses of a business when done wisely.

Maintenance can be divided into two categories, namely proactive maintenance strategies and the reactive maintenance approach, depending on how organizations want to plan their type of maintenance. Reactive maintenance may not help in the long-term upkeep of a business. For the upkeep of non-critical assets, you can use reactive maintenance as reactive maintenance is cost-effective.

In this blog, let us focus on reactive maintenance. The reactive maintenance approach is performed only when equipment issues crop up, often requiring emergency repairs that are both time-sensitive and costly.. You wait for equipment failure to repair assets to standard operating conditions.

Reactive maintenance lowers costs, consumes fewer resources, requires no prior planning, and is not associated with complex schedules. Let’s analyze various types of maintenance under the reactive category and how automation plays a role in managing them efficiently..

Various types of reactive maintenance techniques are:

1. Breakdown Maintenance

In Breakdown maintenance, the asset has stopped working and calls for repair. Maintenance teams repair it as per the asset priority. They attend to high-priority assets quicker and those with lower priority at leisure, based on asset need. The technique is applied for non-operational and repairable assets.

2. Run-to-Failure Maintenance

The run-to-failure maintenance technique inclines towards planned maintenance. An asset is permitted to run till break down after which it is repaired or replaced. Assets are kept on standby to compensate production until the teams repair failed assets.

3. Corrective Maintenance

Corrective maintenance is a reactive maintenance technique that provides a temporary solution to the problem. The maintenance team does not focus on the root cause of the problem. It does not apply to extreme disruptions of performance.

Corrective maintenance tasks can either be planned or unplanned. Corrective maintenance is performed under these circumstances:

There are three situations when corrective maintenance occurs:

  • When an issue is detected through condition-based monitoring
  • When techs detect a potential fault during routine inspections
  • When actual equipment breakdown occurs without posing any safety threats.

4. Emergency Maintenance

This is the most urgent type of maintenance, where failure results in halted operations and demands emergency repairs.
It is a maintenance activity wherein a critical asset has failed suddenly. It needs to be restored to normalcy for the direct impact on the production and credibility of the business. Emergency maintenance is of high priority and usually expensive.

Benefits of Reactive Maintenance

While reactive maintenance vs proactive maintenance is a commonly debated topic, the former makes sense in cases where replacement saves time and money over repair. Though maintenance teams must perform a high degree of proactive maintenance compared to reactive maintenance, the latter offers some benefits:

1. Low Initial Costs

A notable benefit is that reactive maintenance frees you up from initial investments or upfront costs. However, the long-term expenses may shoot up and become unpredictable.

2. Owing to a simple strategy reactive maintenance does not require planning and scheduling beforehand. Tasks consume less time and resources for maintenance tasks.

The reactive maintenance strategy follows a simple approach that doesn’t require advance planning or scheduling. While it may seem time- and resource-efficient initially, it often leads to unexpected downtime and higher long-term costs.

3. Limited Maintenance Crew

You can outsource maintenance work and avoid frequent expenses. Staffing needs are less compared to preventive and predictive maintenance.

Disadvantages of reactive maintenance

  1. Sudden breakdowns will require calls during odd hours.
  2. Maintenance task reassignments may clash with production schedules.
  3. Maintenance scheduling and streamlining is difficult with reactive maintenance.
  4. As you are unsure of your maintenance needs, it is difficult to allocate resources. Inventory management becomes highly ineffective.

How to perform reactive maintenance as early as possible?

As a general rule of thumb, always prefer preventive maintenance over reactive maintenance techniques  as it is cheaper in the long run.

An organized approach to maintenance management is the only solution. Traditional methods using heaps of paper, spreadsheets, mobile calls, e-mails, etc., are highly inefficient. CMMS software can help you out in the following ways:

Whether you carry out maintenance in-house or outsource it, completely or partially, you can prioritize tasks and define a service-level agreement (SLA) outlining maximum response times, multiple reminders & escalations to receive timely mobile alerts on violations, etc.

CMMS software provides real-time visibility into the current workload of technicians. Not just that! View continuous updates on routes until they arrive at your premises. The ability is essential to get the techs to work at the earliest with transparency on travel.

You can precisely measure the unplanned downtime, time technicians worked on various reactive maintenance tasks, their attendance, obtain work estimates, etc. This information is needed to bargain service costs and reinstating assets to production cycles at the earliest.

With historical data on asset performance serving as a baseline, you can view valuable KPIs and metrics that a CMMS application calculates automatically to choose the best technician for work.

A CMMS provides all the information and processes required to manage service contracts, renew contracts, and track payment details.

It is easy for maintenance supervisors to produce accurate records on maintenance work and get the work approved by senior management. Production houses can also help technicians with clear-cut step-by-step instructions along with multimedia illustrations and comments which help in preserving the quality of fixes.

The maintenance management software stores all the needed information to carry out work orders quickly and effectively such as user manuals and documents in a centralized repository for uninterrupted access and progress on reactive work orders.

Create a culture of excellence in maintenance

While automating reactive maintenance is important, it is highly recommended that facilities incline more toward preventive/condition-based maintenance. Generate important reports on proactive, condition-based, and reactive maintenance in a few clicks to plan training requirements, perform internal audits, analyze past work orders for continuous improvements, etc.

To understand how automation supports each type of maintenance, explore our CMMS for Manufacturing that empowers teams to seamlessly switch between reactive, preventive, and condition-based workflows.

Optimize the teams’ workload and oversee work progress while on the go or away from the facility. Get a clear glimpse of the progress of outstanding proactive and reactive maintenance tasks with the power of the mobile app.

When you have a lot of equipment, automation of maintenance workflows is a must to keep the ball rolling in production with minimal impacts due to downtime.

Discover How Businesses Transition from Reactive to Predictive Maintenance

Try Innomaint EAM Software Today!